HPSES offers a wide range of reliable process engineering and technical services including:
Process Revamp Scoping/Feasibility Studies:
We have technical expertise to perform revamp scoping, feasibility and configuration studies by optimizing the process flow scheme and/or key process parameters while utilizing existing assets most effectively for hydrocarbon processing.
Our scoping/feasibility studies include front-end engineering work for technical and economical evaluations of potential revamp projects including major equipment evaluation such as fractionators, fired heaters, compressors and pumps, etc.
Engineering deliverables include study report identifying process alternatives evaluated and option(s) selected including:
- Process Design Basis
- Preliminary Heat and Mass Balance
- Block Flow Diagrams
- List of Major Equipment Modified or Replaced
- Preliminary Utility Requirements and Operating Cost
- Budgetary Capital Cost Estimates
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Process Simulations and Modeling:
We utilize commercially available licensed process simulation software’s’ for the development of:
- Detailed Heat and Mass Balance
- Process Unit Evaluation/Design
- Energy and Utility Optimization/Improvement Studies
- Fractionation Optimization/Improvement Studies
- Heat Exchanger Evaluation/Design
- Pinch Analysis/Process Integration
- Process Capacity Evaluation/Improvement Studies
- Idle Process Unit Integration
- Detailed Hydraulics Calculations/Design
- Process Relief System Evaluation/Design
Basic Process Design and Engineering:
Basic process design and engineering services related to refining, petrochemicals and gas processing facilities includes:
- Design Basis Development
- Heat and Mass Balance
- Process Descriptions
- Process Flow Diagram(s)
- List of Equipment
- Major Equipment Design Specifications/Datasheets
- Utility Estimates
Detail Process Design and Engineering:
Detailed process design and engineering services for process revamp projects revamped by us as well as grassroots projects licensed by others. Our services and deliverables typically includes:
- Design Basis
- Process Line Sizing and Hydraulics
- Piping and Equipment Design Conditions
- Sizing and Rating of Trayed/Packed Columns.
- Sizing and Rating of Heat Exchangers (S&T, Air Coolers etc.)
- Equipment Specifications/Data Sheets
- Instrument Specifications/Data Sheets
- Control and Relief Valves Sizing and Specifications
- Sized Equipment List
- Piping Line Lists
- Tie-in Lists
- Utility and Chemical Consumption Summaries
- Effluent summaries
- Relief and Flare Load Summary
- Material Selection Diagrams
- Cause & Effect Diagram
- Utility Flow Diagrams
- Piping and Instrumentation Diagrams
- Process Narratives
- Supervisory Operating Manuals
On-Site Technical Support:
HPSES offers on-site technical services to support our Clients with unit commissioning and start-up that provides safe, efficient and reliable ongoing operations including:
- Pre-commissioning Check-out
- Detailed Equipment Inspection
- Commissioning and Start-Up Supervision
- Troubleshooting and Debottlenecking
- Operating Procedures Development & Documentation
- Process Unit Operator/Engineering Staff Training
- Process Evaluation and Optimization
Procurement and Expediting:
HPSES also provides a complete range of project procurement and expediting services. Our expeditors have significant experience to manage all aspects of project procurement and ensure quality materials and project equipment are delivered on-time and best price to meet our Clients’ project requirements, timeline and ultimate success. Our expediting team is very capable and proactive in tracking deadlines and administering a broad spectrum of expediting services by utilizing either our own or Clients’ expediting and reporting procedures.
Additional Services:
Additional services we offer include:
- Process Technology Design/Engineering (Licensed by others)
- Third party Process Technology Evaluation and Recommendations
- Independent Third Party Engineering Design Reviews
- Process PHA and HAZOP Analysis/Studies
- Vendor Technical and Proposal Evaluations
- Coordination with Detail Engineering Contractors
- Personnel Deployment